Think about it: India generates a massive 1.1 million tons of waste tyres every year. That's a HUGE opportunity! Tyre recycling not only helps the environment but also offers a compelling business model. By recovering valuable materials like crumb rubber, steel and textile fibres, you can tap into a growing market while contributing to a circular economy.
 

Why Tyre Recycling? A Growing Market with Strong Potential

Tyre recycling offers a compelling business opportunity with significant environmental benefits. It helps reduce the reliance on virgin materials, minimizes pollution, and contributes to a circular economy. Recovered materials like crumb rubber, steel and textile fibres find applications in various industries, creating a sustainable and profitable business model.
 

Market Size and Growth

  • The global tyre recycling market is expected to reach $3.89 billion by 2027, growing at a CAGR of 4.6% (Source: Allied Market Research).

  • In India, the tyre recycling industry is estimated to be worth INR 150 billion, with significant growth potential due to increasing awareness and government initiatives (Source: Industry reports).
     

Revenue Streams

  • Crumb Rubber: Perfect for playgrounds, athletic tracks, rubberized asphalt, and more.

  • Steel: Recycle it and sell it back to various industries.

  • Tyre Derived Fuel (TDF): A great fuel source for cement kilns and power plants.

  • Pyrolysis Oil: Extract this valuable fuel through pyrolysis.
     

Legal Framework

Tyre recycling in India is governed by the Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016, under the Environment Protection Act, 1986. Here's what you need to know:   

  • Rule 3(1)(17): Identifies waste tyres as hazardous waste.

  • Rule 4: Outlines the duties of the occupier for hazardous waste management.

  • Rule 8: Provides guidelines for the storage of hazardous waste.

  • Rule 9: Sets standards for treatment, storage, and disposal facilities.

  • Rule 13: Details requirements for obtaining authorization for hazardous waste management.
     

Applicability

Basically, everyone involved in the tyre lifecycle:

  • Tyre manufacturers and importers

  • Tyre retailers and distributors

  • Waste management companies

  • Tyre recycling and processing facilities

  • Importers and exporters of used tyres

Prerequisites for Setting Up a Tyre Recycling Unit

  1. Site Selection: Find a suitable location that meets zoning and industrial regulations. You'll need a minimum area of 10,000 square meters to house your equipment and store materials.

  2. Equipment: Invest in essential equipment like tyre shredders, granulators, and steel separators.

  3. Utilities: Make sure you have access to electricity, water, and waste disposal systems.

  4. Power Requirements: Your plant will typically need 200 kW to 500 kW of electricity. Make sure you comply with local electricity board regulations.

  5. Waste Management Plan: Develop a comprehensive plan for collecting, storing, processing, and disposing of tyre waste.

  6. Environmental Impact Assessment (EIA): Conduct an EIA to identify and mitigate any potential environmental risks. CorpZo can help you prepare a comprehensive EIA report that meets all the necessary requirements.

  7. Consent to Establish (CTE): Obtain CTE from the State Pollution Control Board (SPCB).
     

Registration and Licensing Process

  1. Application Submission: Submit Form 1 under the Hazardous Waste Rules to the SPCB along with necessary documents.

  2. Environmental Clearance: Obtain clearance from the Ministry of Environment, Forest, and Climate Change (MoEF&CC) for facilities processing over 20,000 tons of waste annually.

  3. Inspection: SPCB officials will conduct a site inspection to ensure compliance.

  4. Approval: Upon successful inspection, the SPCB issues an authorization valid for five years, renewable upon continued compliance.
     

Documents Required

  • Completed Form 1 under the Hazardous Waste Rules

  • Proof of ownership or lease agreement

  • Detailed project report with layout plans and waste management strategies

  • Environmental Impact Assessment (EIA) report (if applicable)

  • Consent to Establish (CTE) from the SPCB

  • No Objection Certificate (NOC) from local authorities

  • Proof of compliance with safety and environmental standards

  • Identity and address proof of the applicant

  • Details of recycling technology and machinery

  • Power connection approval from the local electricity board
     

Extended Producer Responsibility (EPR) Portal

The EPR Portal, maintained by the Central Pollution Control Board (CPCB), is crucial for waste tyre management. Key EPR obligations include:

  • Registration: Register on the EPR Portal.

  • EPR Certificates: Producers and importers must obtain EPR certificates from registered recyclers.

  • Reporting: Submit quarterly and annual reports on waste tyre management activities.

  • Compliance: Adhere to CPCB guidelines, including recycling targets (e.g., 70% of the previous year's production in 2022-23, increasing to 100% by 2024-25).

  • Penalties: Non-compliance can lead to fines and license revocation.
     

Government Fees

  • Application Fee: ₹10,000

  • Inspection Fee: ₹15,000

  • Annual License Fee: ₹25,000 (renewable every five years)

Keep in mind that fees might vary slightly depending on your state, so check with your SPCB for the most accurate information.
 

Why CorpZo?

We know that setting up a tyre recycling unit can seem overwhelming. That's where CorpZo comes in! We're experts in environmental compliance and business registration, and we can help you navigate the entire process with ease. From getting those essential licenses and approvals to developing a solid waste management plan, we provide end-to-end support. Our goal? To ensure your journey to establishing a sustainable and profitable tyre recycling venture is smooth and hassle-free. Call +91 9999 139 391 or WhatsApp for free consultation.
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Conclusion

Setting up a tyre recycling unit in India is a fantastic opportunity to make a real difference for the environment and build a thriving business. By following the legal framework, securing necessary approvals, and leveraging the EPR framework, you can contribute to sustainable waste management while generating impressive profits in a rapidly growing market.